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XONITEK - Endicott - Tuesday, September 30, 2008
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Is Your Office
Lean? Making
Every Minute Count
By Robert Clarke
The concept of waste reduction can
and does apply to any process.
Think for a moment how we move and process information in a service
environment. The value creating
steps are only those that the customer considers to be of
value. Consider the process of buying a
cup of coffee, for example. Drive
to the coffee shop > park your car > walk to the store > get in line
> wait for your turn to order > order coffee > wait for coffee > pay
for coffee > return to car > drink coffee. Now, your experience may be
different depending on a few variables but it looks basically the same. The same logic is applied in the
office area. In any transactional
process there is value added activity and non-value added activity. As Lean practitioner, our job is to
identify non-value activity and eliminate it where possible. In a Lean environment waste is considered
to be the enemy, we can’t and won’t stop until it is gone. So what is a Lean Office? A Lean Office means optimizing your way
of working in a manner that requires the absolute minimum in resources (human,
materials, surface, office machines, IT, etc) to fulfill customer
expectations. This approach,
therefore, guarantees increased office output and production capacity, improved
knowledge and information flow, raised customer satisfaction levels, reduced
errors, and an office that is more streamlined and balanced, thus making your
office more agile. This brings to mind a rather good
article published in the April 10th issue of The Economist magazine
entitled “Nomads
at Last”. The article
discusses how today’s technology is changing the way people work and live as it
relates to business and offices in general. What do you NEED for your office? With Lean, we first need to
understand that this is a “mindset” or a way of thinking as opposed to a tool.
Many get this wrong speaking of the Lean methodology as “the Lean”, as if it
were something that we can buy and apply as we do software. Once we understand that Lean is a
"mindset”, it then becomes easier to conceptualize that it can apply to any type
of business or area within a business. Lean practitioners know that waste is the
enemy. It prevents us from
providing the customer what he or she really wants and is willing to pay
for. Where we have a process we have the possibility that waste exists.
The challenge is really in understanding first what waste looks like and second
how to eradicate it. Many of the
tools used to identify and remove waste from the manufacturing environment can
be equally effective in transactional processes. Certainly the methodology is the
same.
How
much waste exists in your office?
Well typically there are eight wastes in an office environment. For example, when a quote is received
with incorrect or insufficient information, it creates waste called a
correction, because additional time is now required to obtain and
correct the information. Another
waste is called extra-processing, like creating excessive reports
or re-entering the same data in multiple locations. Underutilization of
software systems is another form of typical waste. Software should be designed to
streamline the process. If your
software is not, get rid of it and replace it with something that works for you
rather than against you. Other
wastes are overproducing; like creating paperwork in advance (i.e.
stockpiling manuals), inventory; which is created when we batch
process transactions or reports, waiting for an approval or for
information from others, excessive motion of people, and
transportation of paperwork. How
can you start to eliminate waste in your office? The process of eliminating waste starts
with mapping the value stream. A value stream is all of the steps, value added
and non-value added, which are required to bring a product or service to a
customer. Customers can be either internal or external. After mapping the value stream, you can
determine where the best opportunities for improvement are and create a future
state or road map for improvements. Every office has the potential to achieve efficient flow throughout all of its processes. However, doing so requires deliberate efforts and hard work. Start by tackling just a few key areas within your office, those one or two processes that cause continual headaches for you. Even a small process improvement can yield enormous gains in productivity, quality, and customer satisfaction. So dream big and start small. Remember that a journey of a thousand miles begins by taking the first step.
*Image source: Cartoonist Jerry King: http://www.industryweek.com/Cartoons/032207cartoon.aspx |
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